| Grains characteristics Knowing
the physical characteristics of grains helps determine how best to separate out
impurities. Depending on their final use, grains of main
crops, other crops or vegetables
and forage seeds, will need a corresponding level of cleaning to remove inert
materials, weed seed, grains of other cultivated species and even small, shrunken
or damaged grains. Aspiration achieves a separation
by density and screens achieve a separation according
to size and shape. Density and aspiration An airflow
passing through a bed of grain can pick up and separate light grains and impurities.
Increasing the air speed removes more light particles. There are however some
limitations: - Only light trash is removed - Some small grains may be removed
before larger trash particles are lifted up. - The grain flow needs to be even
and regular for efficient operation. - If the airflow is turbulent efficiency
is decreased. Grain size and shape in relation to screens Perforations
in screens allow separation in two dimensions: A kernel passes through a round
hole depending on the width
of the kernel and through a slot depending on the
thickness
of the kernel. One chooses a round hole or a slot according to the kind of
grain and impurity to be separated: - Large perforations allow good grain to
pass through whilst retaining large impurities. This is called scalping. -
Small perforations allow small impurities through and retain good grain. This
is called screening. On a Cleaner Separator (flat bed), two screens are
superimposed with the "big" scalping screen on top and "small"
screening screen under. It's a compact design. On a Rotary Cleaner (rotary
drum), each screen on the drum can be used for screening or for scalping. It's
a flexible design.
Other features Round holes or
slots cannot achieve a proper separation based on the length of the kernel, but
separation by length may be achieved with an indented cylinder, where a grain
enters an indentation based on its length. It
is used in seed cleaning or for fine cleaning (e.g. organic grains). Some other
machines allow complementary separations or use other features of the grains (e.g.
colour, shape, hairiness, texture, etc..) for separation. |